“Farayand Tose Polymer” Company was established in late 2009 and, equipped with advanced machinery and equipment such as complete production lines for specialized polymer films, began operations in 2011.
With wide cast production lines of 2200 mm and 1600 mm, along with 1300 mm and 1700 mm Quicks balloon systems, the company is capable of producing all types of single-layer and three-layer polyethylene films.
Casting is a film production process that begins by feeding polymer granules into an extruder, where they are melted and blended into a uniform molten mass. This molten polymer is then pushed through a flat die— a narrow slit— to form a continuous sheet. The sheet is subsequently passed through a series of chilled rollers to cool and solidify the material, resulting in a thin, consistent film.
The speed at which the film is drawn through the rollers determines the thickness of the final product.
In general, the casting process is an efficient and cost-effective method for producing large quantities of thin plastic film for a wide range of applications.
“Farayand Tose Polymer” Company operates two casting production lines with widths of 2200 mm and 1600 mm. Each line is equipped with three separate extruders, enabling the production of multilayer films. In addition to the inherent benefits of three-layer films, such as enhanced durability and stretch resistance, the ability to customize each layer adds a significant advantage. Each layer produced on these machines can be tailored to possess specific mechanical and chemical properties, ensuring highly specialized and high-performance film products.
Blown film extrusion is one of the most important and widely used methods for producing plastic films, alongside the casting process. It is commonly employed in the production of plastic films for various applications, including agricultural covers, shrink packaging, scientific balloons, tablecloths, plastic sheeting, freezer bags, and garbage bags.
In this method, plastic raw materials are first fed into an extruder, where they are melted and mixed. The molten material is then directed through a die into the blowing section, where air is blown through it to form a film bubble, stretching the film in both directions.
“Farayand Tose Polymer” Company has three Quicks production lines—2500 mm, 1700 mm, and 1300 mm—each capable of producing three-layer films, similar to the casting production lines.
